Precision molds in the electronics and electrical industry are mainly applied in the following fields:

Manufacturing of structural components

The precision structural components have been applied in fields such as electronic cigarettes and car audio systems. Through molds, complex shapes are injection molded to meet the requirements of lightweight and high precision of the products.

Optimization of welding process

Improve the welding process through mold technology, for example:

Youdaoplaceholder0 soft and hard plate welding ‌ : Magnetic materials and metal pressure blocks are used to fix the soft plate, achieving synchronous reflow welding with the hard plate. The output can reach 600 pieces per hour, and the pass rate exceeds 95%.

Youdaoplaceholder0 PCIE connector ‌ : It adopts limit slot and double-sided synchronous detection technology, eliminating the manual soldering process and achieving a one-time straight-through rate of 98%.

Youdaoplaceholder0 medical electronic welding ‌ : The integrated fixture enables the synchronous welding of heat dissipation copper blocks and power amplifier components, reducing the cavity rate to below 10% and increasing the first-time pass rate to 98.55%.

Automated production

Precision molds are combined with CNC machining and automated equipment. For instance, wire-cutting fixtures are used to fix complex parts, ensuring machining accuracy and enhancing production efficiency.

Application of innovative processes

Some enterprises have upgraded from "glue fixation" to "low-temperature reflux" through mold technology, reducing manual welding procedures, lowering costs and improving product quality.